Process Design

Process design of chemical plants and Equipment - Rotary and Static

Process Design

Process engineering or process design is EWE Tec Consultants core strength. Its team can offer services in the field of organic chemicals, inorganic chemicals, polymers and petrochemical field.  EWE can offer design and engineering services as process know-how consultant or owners engineers:

  • Design Basis Development.
  • Process Feasibility Studies.
  • Front end engineering design - FEED.
  • Preparation of Basic and detailed
  • Technical & Economic Evaluations.
  • Selection of best alternate technology - BAT.
  • Process Simulation / Hydraulic evaluation.
  • Preparation and validating Process Flow Diagrams - PFD.
  • Process Controls Design / Automatic - DCS, SCADA, PLC etc,
  • Preparation and validation of Piping and Instrumentation Diagrams - P&ID / PID.
  • Process level Equipment Specifications/data sheets for static and rotary equipment.
  • Equipment Plot Plans and Layout Drawings
  • Process Control Diagrams - PCD and Control loops.
  • Preparation and estimation of CAPEX - capital cost assessment & OPEX - operating cost assessment.
  • Process Operating Manuals & Operating Procedures
  • Piping design, Relief Device Sizing, Flare System Design and energy recovery.
  • Process simulation using process modelling software.
  • Mass & Energy Balance
  • Detailed Heat Exchanger Design / Evaluation
  • System Hydraulics Analysis
  • Computational Fluid Dynamics (CFD) Modeling of Processes
  • Plant Modelling in 3D or Walk-thru models.

Some of the chemical process plants that can be offered by us are enumerated but not limited to these:

  • Alcohol-based Chemicals like Acetic acid, Acetic Anhydride, Acetaldehyde, Ethyl Acetate etc.
  • Caustic Soda / Chlorine Plant.
  • Chlor Alkali plants - Gaseous Chlorine, Sodium Hypochlorite Plant - NaOCl, Hydrochloric acid, SBP
  • Bleaching Powder Plant - SBP
  • Calcium Chloride, Calcium Carbonate, Calcium Sulphate, Calcium Hydroxide, Quick lime, Hydrated lime.
  • Sulphuric Acid Plants, Hydrochloric Acid Plant, Phosphoric Acid plants, Nitric Acid Plants.
  • Adhesives & Sealants.
  • Hydrogen Peroxide Plants.
  • LABSA Plants.
  • Alum – Ferric & Non-Ferric Plants / PAC - Poly Aluminium Chloride.
  • Sulphates – Ferrous, Zinc, Copper, Barium etc.
  • Sterate - Calcium stearate, Magnesium stearate, Aluminium stearate, Cobalt stearate etc
  • Essential Oils.
  • Flavours, Fragrances, Toiletries & Cosmetics.
  • Bio fertilisers, Bio Cultures & Enzymes.
  • Metal Treatment Chemicals.
  • Water Treatment Chemicals - Boiler water treatment, cooling water treatment.

Apart from the above, we have project profiles for more than 300 projects at a nominal cost.


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